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Pharmaceutical Hose Products
Bioflex

Bioflex, the Ultimate PTFE Lined Flexible Hose

Bioflex is a smoothbore, highly flexible PTFE lined hose. Its design gives customers the best of both worlds - a smoothbore PTFE Liner, with the flexibility normally associated with a convoluted hose.
Bioflex's unique design is patent protected. The PTFE liner comprises integral rib sections (which support the tube against kinking, vacuum and pressure) and highly compressed web sections (which give a smoothbore inner surface and excellent flexibility).
Bioflex is available with a choice of braids, external protection, end fittings, electrical trace heating or steam heating.

Further information about Bioflex including full specification sheets is available here. 

 
Pharmaline

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INTRODUCTION

Pharmaline is a unique, genuinely smoothbore PTFE-Lined hose product, based on a patented PTFE hose liner tube design.

Pharmaline is designed to overcome the very poor flexibility of currently available similar smoothbore products.

The only products which can match the flexibility of Pharmaline are convoluted PTFE lined hose products, sometimes misleadingly referred to as "smoothbore" or "smoothflex", even when the bore is actually convoluted.

ALTERNATIVE PRODUCTS

Pharmalex (leaflet available) is a lower pressure, lighter duty alternative to Pharmaline. Pharmalex is the same as Pharmaline, but without any wire braid, and with a transparent silicone Rubber cover.

APPLICATIONS

Pharmaline is designed for use in high purity Pharmaceutical, Biotech, Chemical and Foodstuffs application areas where ease of cleaning the hose is required, both internal and external.

It is also very suitable for use in other general industrial applications, particularly those where hot fluids or gases are being passed, and if there is any risk of burns due to accidental touching of the hose - for example, hot oil or steam transfer applications.

ADVANTAGES OVER CONVENTIONAL HOSE DESIGNS

  • Pharmaline can be used to replace silicone rubber hoses, particularly where the much better chemical resistance and ease of cleaning of the PTFE hose liner is an advantage.
  • Unlike silicone rubber hoses, Pharmaline can be steam sterilised any number of times, without degradation of the hose liner.
  • Pharmaline can be used to replace conventional smoothbore PTFE lined hoses in applications where the much better flexibility of Pharmaline is an advantage.
  • Pharmaline is smaller in O/D and lighter in weight than its nearest rival product because the construction does not include any glass fibre filler layers. The PTFE weight per unit length, however is higher.

    SPECIFICATIONS FOR PHARMALINE GP AND AS

    Hose Bore
    Size
    Actual Hose
    Bore Size
    O/D of CoverMinimum
    Bend Radius
    *Maximum
    Working
    Pressure
    *Burst
    Pressure
    Weight per
    Unit Length
    inmminmminmminmmPSIBarPSIBarlb/ftkg/mtr
    1/46.40.2706.80.46011.63/419200013080005200.110.17
    3/89.53/89.50.61015.5125150010060004000.140.22
    1/212.71/212.70.77019.51-1/23810007040002800.250.37
    5/816.05/816.00.96024.42509506538002600.350.52
    3/419.03/419.01.07027.32-1/2639006036002400.420.65
    125.4125.41.37034.841007505030002000.570.88
    1 1/238.01.53038.82.03551.76.7001705503822911581.141.698
    250.02.03051.52.56065.78.2702104002817831231.582.355

    *These pressures only apply if Crimped Fittings are assembled.
    For all hose sizes, Relink Fittings are only usable up to 16 Bar (230 psi) Maximum Working Pressure.

    HOSE TYPES, DESIGNS & APPROVALS

    Pharmaline GP has a PTFE hose liner tube, manufactured from PTFE material in accordance with FDA requirement 21 CFR 177.1550.

    An antistatic option is also available, Pharmaline AS, using liner material in accordance with the FDA requirement 21 CFR 178.3297.

    Both Pharmaline GP and Pharmaline AS have been tested and the PTFE liners comply with USP Class VI, including the Elution (Cytotoxicity) test.

    Both include grade 304 SS wire braid and a Platinum Cured white silicone rubber cover (Post-cured 4 hours at 200°C in accordance with requirements for USP Class VI). The Silicone Rubber material is in accordance with FDA requirement CFR-177-2600.

    ATEX - Attestations of Conformity and Labelling are available for the Pharmaline range of hose and hose assemblies.

    PROPERTIES

  • Temperature Range: -60°c (-80°F) to +200°C (400°F).
  • Pressure vs Temperature - Pressure ratings are as listed up to 130°C (266°F), then reducing at 1% per 1°C (1.8°F) up to 200°C (400°F).
  • Vacuum - All sizes fully vacuum resistant up to 130°C.

    FURTHER TECHNICAL INFORMATION

    Further technical information related to PTFE material, Antistatic specifications, usage requirements and limitations, testing and flow rates etc. is available in the Bioflex and Corroflon Product Information pages on this website.

    CRIMPED END FITTINGS

  • Sanitary and Mini Sanitary Triclamp (Triclover) fittings in 316SS, with bores electropolished to <0.375µm (<15µ in). 

     

    Pharmalex with crimped end fitting

  • I-Line Fittings, Compression Fittings, BSPT and NPT Male, Flanges, Camlocks, DIN 11851, RJT, SMS, RJP and others are also available to special order.

    RELINK END FITTINGS

    "Relink" Self Assembly, Re-usable end fittings are also available for end fitting types as listed above.

    These can be assembled and disassembled by the customer, and are to a Patented Design.

     

    Pharmalex with relink end fitting

  • The purchase of a Relink Manual or Hydraulic Press is required, and further information is available HERE Available for use with hose up to 1" (25.4mm).

     
    Pharmalex

     Pharmalex, the hose for low pressure, high purity pharmaceutical applications

     

    Pharmalex is a very flexible, patented smoothbore PTFE lined hose product with a clear silicone rubber cover. It is designed to replace conventional all-silicone rubber hoses in applications where the inner silicone rubber liner may be subject to chemical reaction with fluids passing through, which may either contaminate the fluid, or degrade the rubber liner.

    APPLICATIONS

    Generally, Pharmalex is designed for light duty applications, with low internal fluid or gas pressures.

    Pharmalex is designed for use in high purity Pharmaceutical, Biotech, Chemical and Foodstuffs application areas, where ease of cleaning the hose is required, both internal and external.

    It is also very suitable for use in other general industrial applications, particularly those where hot fluids or gases are being passed.

    Further information about Pharmalex including full specification sheets is available here.

     

     

    Company Information

    Aflex Hose Limited is a company registered in England and Wales.

    Registered No:

    1088141

    Registered Address:

    Spring Bank Industrial Estate,

    Watson Mill Lane,

    Sowerby Bridge,

    Halifax.

    West Yorkshire.

    HX6 3BW

    Telephone:

    +44-1422-317200

    Fax:

    +44-1422-836000

    Email:

    This e-mail address is being protected from spam bots, you need JavaScript enabled to view it

    VAT:

    GB 184 3235 64